What percent of outer shell material is in the ballistic vest?

• A. 65 polyester and 35 cotton
• B. 50 polyester and 50 cotton
• C. 65 cotton and 35 polyester
• D. 70 polyester and 30 cotton

Answer: (A)

The outer shell is a poly-cotton blend chosen to balance durability with wearer comfort. Specifically, it’s 65% polyester and 35% cotton. Polyester provides strength, abrasion resistance, and color retention, while cotton adds softness and breathability for comfort during long wear. This 65/35 ratio offers a practical compromise: it stays durable under field conditions without becoming overly stiff or hot. If you used more cotton, the fabric would feel nicer but wear out faster; with more polyester, it would be tougher but stiffer and less breathable.